Reliable lockset manufacturing
Our state-of-the-art FIGHTER precision lockset manufacturing facility boasts cutting-edge CNC machines that are expertly operated by our highly skilled engineers. This ensures the production of top-tier locksets with unrivaled precision, exceptional efficiency, and minimal tolerance.
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How Reliable lockset Are manufacturered
We own a specialized factory that occupies 20,000㎡ with hundreds of staffs and advanced manufacturing equipment in Zhongshan.
We have passed the ISO9001 quality system authentication. Our products are exported to over 40 countries and regions, which include door locks, padlock, building hardware.
We actively develop new products that combined digital, intelligent and mechanical technologies as an organic whole.
High-Quality Manufacturing At Scale
High quality locks and hardware manufacturer
Raw materials for making locks
Carbon steel: It contains about 0.05% to 2.0% carbon, along with other elements like manganese, silicon, and sulfur.
Stainless steel: This alloy contains iron, chromium (at least 10.5%), and sometimes additional elements such as nickel or molybdenum.
Composed primarily of copper (60% to 90%) and zinc (10% to 40%).
It may also contain small amounts of lead or other elements for specific applications.
Pure aluminum or aluminum alloys are used in some lock components.
Alloys may contain elements such as copper, zinc, manganese, or silicon to enhance strength, corrosion resistance, or other properties.
It can finish 80 kinds of surface color processing technology of copper, iron, zinc alloy, stainless steel and other material parts. For example: roll plating, hanging plating blue zinc, white zinc, color zinc, black zinc, etc.
Deburring, Polishing, Plating and Coating for Large Panel Lock
The hot chamber die casting machine is set up, including heating the chamber, priming the injection system, and preheating the die.The mold, or die, is prepared by lubricating its surfaces and aligning the two halves.The molten metal, usually an alloy of zinc, is forced into the hot chamber through a ladle or automatic feeding system.The molten metal is injected into the mold cavity through a gooseneck nozzle. The pressure applied forces the metal to fill the entire cavity and take the shape of the lock component.The injected metal rapidly cools and solidifies within the mold, taking on the desired shape. Cooling time can vary depending on the lock's complexity and thickness.Once the metal has solidified, the mold opens, and the lock component is ejected from the mold.
Loading,Drilling,Hole Expansion,Cleaning for Lock Housings
The machine ensures accurate and consistent hole drilling, minimizing errors and improving product quality.The machine can be adjusted to accommodate different lock case sizes and hole specifications.The machine is equipped with safety features and guards to protect operators during operation.
Some functions/features are able to be optionally customized:
- The machine drills precise holes in lock cases for various lock components such as cylinders, knobs, or handles.
- The machine expands drilled holes to achieve the desired size, allowing smooth installation of lock components.
- The machine removes debris and burrs from the drilled holes, ensuring the lock case is clean and ready for assembly.
- The machine can be programmed to perform drilling and expansion operations according to specific lock case designs and requirements.
- The machine provides consistent and accurate drilling, ensuring high-quality and reliable lock cases.
Punching, Broaching, Milling, Bitting, Cutting, Labeling for Keys
Input the key details into the machine, such as key type and key code.The machine retrieves the key specifications and design from a database or using a scanning mechanism.The machine positions the key blank accurately for cutting based on the obtained specifications.The laser engraving system engraves a unique identification or a customized mark on the key.The machine proceeds to cut the key according to the specifications.Finally, the finished key is dispensed and ready for use.
Some functions/features are able to be optionally customized:
- The machine performs precise and accurate cuts on key blanks to match the original or desired key specifications.
- The integrated laser system engraves unique identification marks, serial numbers, logos, or other customizations on keys.
- The machine can connect to a comprehensive database to retrieve key specifications based on key codes or scanning mechanisms.
- The machine is equipped with an intuitive interface to input key details and monitor the cutting and engraving process.
Surface Finishing
Place the lock into the polishing machine securely.Activate the machine to begin the polishing process.The machine rotates the lock and applies polishing compounds or abrasive materials to the lock surface.The polishing materials remove scratches, oxidation, and other imperfections from the lock.The machine continues to polish the lock, gradually restoring its shine and smoothness.Once the desired polishing effect is achieved, the machine stops, and the polished lock is ready for use or further processing if needed.
Some functions/features are able to be optionally customized:
- The machine removes scratches, oxidation, and other imperfections from the lock surface, restoring its shine and smoothness.
- The machine allows for the use of different polishing compounds or abrasive materials based on the lock's material and condition.
- The machine allows adjustments in rotation speed and pressure to optimize the polishing process according to the lock requirements.
- The machine may incorporate safety measures like emergency stop buttons or automated lock holding mechanisms to prevent accidents during operation.
- The machine may include features for easy cleaning and maintenance, ensuring its long-term functionality and efficiency.
Production lock head, lock body, lock core, key for supplying to lockset as accessories
Our extensive range includes smart locks, mechanical locks, padlocks, and building hardware. We offer a variety of keyways, such as Kwikset, Schlage, Yale, Wesiser & C4, and also provide options like Computer Key and Cross Key to cater to your specific preferences.Continuously striving for innovation, we actively develop novel products, such as our latest offering, the "intelligent digital lock" series.
The accessories lockset may require:
- Lock head
- Lock body (50*58 lock body and 60*68 double fast lock body, the standard lock side plate 24*240)
- Lockcore(Computer double row lock core, double row crescent lock core, double-sided leaf lock core)
- key
Assembling
Fighterlock assembling line is where we assemble all the parts as complete locksets, implement finished products inspections and pack the goods.
Fighter lock issues the detailed assembly instructions for each lockset to ensure the workers assemble the lockset in the right way.
For assembling High quality locks, our engineer will print the code list regarding this project, and our workers will follow the code list to assemble the locks. Different workers will assemble corresponding codes to avoid mistakes.
As a result, our products stand at the forefront of the industry.Guided by our principles of "Quality, Development, Integrity, and Efficiency," we prioritize customer satisfaction above all else. With a focus on quality-first approach, unparalleled customer service, and robust management practices, we strive to establish new markets and expand our product range worldwide.
High-Quality Manufacturing At Scale
The key to our successful manufacturing of quality products lies in state-of-the-art production processes and facilities and experienced employees.
Mission & Vision
High quality locks and hardware manufacturer
Quality Assurance
Our door locks are designed with a reliable structure, manufactured with premium materials and undergo rigorous quality control measures to ensure that they meet the highest standards of safety and reliability.
Streamlined Delivery
We understand the importance of timely delivery, and have developed efficient processes to minimize lead times and ensure that our customers receive their orders promptly.
Expert Service
Our team of experienced professionals is dedicated to providing personalized and timely support to our customers, from pre-sales consultation to post-sales technical support, to ensure that their needs are met and expectations exceeded.
Ramona
Our company has a good corporate reputation and adheres to the principle of people-oriented and customer-first. We provide customers with the highest quality products and satisfactory services.
One-Stop lockset Solution
We take pride in being among the most sought-after Chinese precision lockset manufacturers, dedicated to crafting locksets from the ground up. Our manufacturing processes encompass plug and housing machining, key fabrication, and comprehensive assembly.